Enhanced conductivity composites for aircraft applications: carbon nanotube inclusion both in epoxy matrix and in carbonized electrospun nanofibers

The potential of carbonized electrospun nanofiber mats to render epoxy resin composites for aircraft applications electrically and thermally more conductive was investigated. The effect of carbon nanotube inclusion both inside the carbon nanofiber and in the epoxy resin matrix material was studied, in order to reveal any synergistic effects of multilevel presence of nanosized reinforcements on the conductivity and mechanical properties. The carbon nanotube inclusion into the carbonized nanofibers increased the electrical conductivity of the samples by 20–50% and the thermal conductivity by approximately three times leading to a higher value than that of the conventional composites. The preparation of layered composites with a conductive upper layer containing nonwoven carbon nanofabric and a load bearing lower layer with conventional unidirectional carbon fiber reinforcement can offer a cost‐effective and weight‐saving solution for the replacement of metal meshes in structural aircraft composites.