Polymer/clay nanocomposites based on MMT/ODA intercalates

Natural Na-montmorillonite (MMT) with the formula (Na0.67K0.01Ca0.02)(Al2.90Mg0.59 Fe3+ 0.49Ti0.01)(Si7.92Al0.08)O20(OH)4was intercalated with octadecylamine (C18H39N) (ODA) with varied MMT/ODA ratios. The basal spacings d(00l) of natural and intercalated Na-MMT with ODA were determined by XRD analysis. The set of basal diffractions: d(001) = 56 Å, d(002) = 28 Å, d(003) = 18 Å, d(004) = 14 Å, d(005) = 11 Å for the saturated Na-MMT/ODA intercalate indicates existence of highly ordered periodic structure with the ODA double-layer intercalated in the silicate interlayer spacing. Molecular modeling calculations were applied to the Na-MMT/ODA saturated intercalation system. Stable structure with d-spacing 53 Å has been calculated which is in a good agreement with the experimental data. Such structure gives good conditions for the organosilicate layered structure exfoliation and nanocomposite production. Na-MMT/ODA intercalates were compounded with polypropylene. In accordance with theoretical predictions, XRD analysis applied to compounded structures have proved that a high degree of the organoclay exfoliation was achieved.