5-kW, 96.5% Efficiency Capacitive Power Transfer System With a Five-Plate Coupler: Design and Optimization

Capacitive power transfer (CPT) has garnered significant interest in recent years, driven by efforts to enhance power and efficiency. This article presents advancements in CPT technology, focusing on the design of a novel five-plate coupler and the optimization of CPT systems. The proposed five-plate coupler features single-side shielding, which aims to simplify design complexity and reduce costs while maintaining performance. This study characterizes the five-plate coupler and compares its performance to traditional even-numbered plate configurations, highlighting the differences between odd and even plate designs and the unique characteristics of asymmetric couplers. In addition, the factors influencing efficiency are investigated, and an optimization method for CPT systems with asymmetric couplers is proposed to enhance the overall system performance. Experimental validation includes the development of a 5-kW prototype CPT system with a 100 mm airgap, achieving an impressive efficiency of 96.5%. These findings underscore the potential of the proposed design and optimization approach to set new benchmarks for CPT systems, facilitating their broader application in high-power scenarios.