Mixed-conducting oxygen permeable ceramic membranes for the carbon dioxide reforming of methane

Due to the high economic, environmental, and safety costs associated with pure oxygen, mixed-conducting oxygen-permeable ceramic membranes are being explored as an alternative oxygen source for hydrocarbon conversion reactors. This work reports a dramatic improvement in catalyst performance when an oxygen-permeable SrFeCo0.5Ox ceramic membrane is used in conjunction with a conventional powder Pt/ZrO2 catalyst for the CO2 reforming of CH4. Experiments comparing catalyst performance with up to 2% co-fed oxygen to catalyst performance with oxygen from the ceramic membrane demonstrated a conversion three times higher with the membrane than with any amount of co-fed oxygen. The results suggest that membrane oxygen is more beneficial for catalyst activity and stability than molecular gas-phase oxygen.