Recent Advances in Integrated Die-Casting of Magnesium Alloys

: Prompted by the lightweighting strategy for new energy vehicles, integrated die-casting Mg alloy technology has emerged as a research hotspot due to its combined weight reduction potential and emission reduction benefits. This work focuses on three critical dimensions within the Mg alloy integrated die-casting technology system: material alloy design, forming defect mechanisms, and the influence of process on performance. It establishes a comprehensive material-process-performance analytical framework. This approach aims to overcome the fragmented nature of current theoretical research, providing foundational support for building a scientific theoretical framework for magnesium alloy integrated die-casting. Ultimately, it facilitates the continuous advancement of this technology towards higher precision and greater reliability