Multiobjective Sequential Design Optimization of PM-SMC Motors for Six Sigma Quality Manufacturing

In our previous work, two kinds of permanent magnet (PM) synchronous motors, transverse flux motor (TFM) and claw pole motor, were designed and fabricated using the soft magnetic composite (SMC) cores. This paper presents multiobjective and robust design optimization for high-quality manufacturing of these PM-SMC motors to improve their industrial applications. Meanwhile, an improved multiobjective sequential optimization method is presented to reduce the computation cost. Thereafter, a PM TFM with SMC core is investigated to illustrate the performance of the proposed method. From the discussion, it can be found that six sigma quality manufacturing was achieved for all Pareto design schemes given by the proposed method. Furthermore, manufacturing cost and computation cost have been reduced a lot.