Impact of compression molding conditions on the thermal and mechanical properties of polyethylene

Compression molding is a current technique in polymer processing. Despite numerous studies, effect of molding pressure on physical properties has surprisingly not been fully investigated. In this study, the thermal and mechanical behavior of the compression‐molded polyethylene were thus explored to better grasp the relationship between processing parameters and ensuing properties. The effect of the molding temperature, pressure, cooling rate, and temperature profile on the tensile and flexural moduli as well as melting point of polyethylene was studied. We conclude that higher tensile and flexural moduli are obtained by increasing pressure and molding temperature, as well as decreasing the cooling rate. Our results were corroborated by X‐ray diffraction and differential scanning calorimetry measurements. Moreover, the use of a temperature gradient with different temperatures for the upper and bottom plates of the mold leads to asymmetric samples whose tensile and flexural moduli are improved.