Cast films of aliphatic (PA6) and aromatic (MXD6) nylons and their in situ polymerized nanocomposites with 4 wt % clay were prepared by an extrusion process and rapid cooling using an air knife. The precursor films were then uniaxially stretched at 110 °C with draw ratios varying from 1.5 to 5. The changes in orientation of clay and crystal axes of all the crystalline phases and amorphous region were examined using X-ray diffraction and Trichroic Infrared analyses. The clay alignment was measured with three different techniques: FTIR peak deconvolution, FTIR interactive spectral subtraction and X-ray diffraction. It was found that the clay platelets are mainly oriented in the machine direction (MD) and their orientation improved upon uniaxial stretching. X-ray analysis showed that γ crystals (designated as γ 1 ) of both nylons were mainly formed during rapid cooling of cast films. However, only the PA6/clay films showed an extra γ crystal population (designated as γ 2 ). WAXD and FTIR analyses revealed that the c -axis of γ 1 crystal population was oriented in the normal and transverse directions (ND and TD), while the c -axis of γ 2 was aligned in the normal direction (ND), indicating that this later crystal population formed perpendicular to the (001) plane of the clay platelets. The orientation of γ 1 and γ 2 crystal populations increased after uniaxial deformation. The MXD6 showed very little crystallinity due to its higher stiffness and low relaxation rate of the aromatic chains. The amorphous region had a lower orientation in the nanocomposite films due to the spatial hindrance caused by the presence of clay platelets.
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Fereydoon et al. (2014) studied this question.
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