Investigation of Polystyrene-Based Microspheres from Different Copolymers and Their Structural Color Coatings on Wood Surface

Six kinds of polystyrene (PSt)-based colloidal microspheres were synthesized by adding acrylic acid (AA), methyl methacrylate (MMA), and butyl acrylate (BA) as comonomers in styrene emulsion polymerization. The structurally colored coatings on a wood surface were self-assembled by thermally assisted gravity deposition of these microspheres. Chemical compositions and structures of microspheres and morphological characteristics of microspheres and structural color coatings, as well as optical properties of coatings and their generated structural colors, were studied. Pure PSt microspheres had a smooth surface and uniform structure, while microspheres of copolymers had core–shell morphologies and a rough surface. Only poly(styrene-acrylic acid) (P(St-AA)) microspheres had good monodispersity and the resulting coating had a well-ordered photonic crystal structure. However, other kinds of microspheres could form short ranges of ordered amorphous photonic crystal structures and they displayed structural colors. Both the reflectivity of coatings to visible light and structural colors varied with microsphere size and self-assembly temperature.