Rheological properties, extrudate swell, and die entry extrusion flow marker experiments for rubber–carbon black compounds

Rheological characterization, extrudate swell measurements, and a flow marker extrusion study for several elastomers and their compounds is reported. The materials included natural rubber (NR), styrene–butadiene rubber (SBR), ethylene–propylene terpolymer (EPDM), and polychloroprene (CR) and their carbon black compounds. The shear viscosity was measured with a sandwich rheometer, a shearing disk viscometer, and a capillary rheometer over a wide range of shear rates. Evidence for yield values is found in compounds with 0.20 and 0.30 levels of carbon black. Empirical equations were fit to the data. Extrudate swell measurements were carried out for slit and capillary dies. Increasing the level of carbon black reduces the level of swell. Flow marker experiments were carried out in the barrel of a capillary rheometer using a wide range of die designs. These indicated roughly radial streamline flows into the capillary or slit land. Recessed parts of a die could accumulate stagnant material. Evidence for wall slippage in the rheometer barrel for compounds with 0.20 and 0.30 volume fractions of carbon black is discussed.