Experimental and theoretical investigation of extrudate swell of polymer melts from small (length)/(cross‐section) ratio slit and capillary dies

An experimental and theoretical study is presented of extrudate swell from short capillary and slit dies. The polymer melts studied were polystyrene and polypropylene. The swell from slit dies is greater than the swell from capillaries. Decreasing die entry angle for capillary dies decreases swell. The argument is made that elongational How existing in the die entry region and for short dies determines extrudate swell. Dimensional analysis arguments are used to relate extrudate swell to a Weissenberg number based on elongational flow at the die entrance and the detailed die geometry. Correlations are developed. The theoretical study is based on unconstrained elastic recovery following elongational How through the die entrance region.