Large-scale solvent-swelling-based amplification of microstructured sharkskin

Sophisticated biomimetic microstructures/nanostructures have attracted attention worldwide, but their fabrication technique significantly restricts their application. This study uses natural sharkskin to investigate amplification (i.e., the bioscaling forming process) and thus acquire a complex microstructure that cannot be fabricated by traditional micromachining techniques. The bioscaling forming process adjusts the optimal function region of natural surfaces by utilizing the solvent-swelling effect of polydimethylsiloxane. To accurately replicate amplified sharkskin, the swelling ratio and rate in gaseous and liquid n -hexane were investigated. Epoxy resin was used to produce a positive sharkskin mold. A comparison between the microstructure of the original and amplified sharkskin shows that the swelling ratio can reach a maximum of 34% with gaseous n -hexane and 39% with liquid n -hexane. The accuracy of bioscaling forming was higher than 95%. The drag-reducing effect was also tested. When the sharkskin was amplified 1.34 times, the optimal velocity range of the drag reduction moved from 5.0 to 3.5 m s −1 .