The incapacitative effects of exposure to the thermal decomposition products of polyurethane foams

The mechanisms of incapacitation resulting from exposures to the thermal decomposition products of flexible and rigid polyurethane foams (PUF) were studied over a range of different temperatures under pyrolytic or non‐flaming oxidative decomposition conditions. Individual cynomolgus monkeys were exposed to atmospheres increasing in separate experiments from very low concentrations until early physiological signs of incapacitation were detected. When flexible PUF was pyrolysed at 900°C and rigid PUF was oxidized at 600°C, clear atmospheres containing CO and HCN were produced and the signs of toxicity were very similar to those produced by HCN gas alone, consisting of an episode of hyperventilation followed by a semi‐conscious state. Pyrolysis of flexible PUF at 600°C and 300°C produced a dense yellow smoke but no HCN. The signs, consisting of hyperventilation throughout exposure and dyspnoea afterwards, were consistent with pulmonary irritation, Since TDI monmer is not present at 6000 C it is concluded that some as‐yet unidentified but highly irritant chemical species is present in smoke from flexible PUF.