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September 2, 2026Journal of Welding and JoiningOpen Access

A Study on Weldability and Mechanical Properties of Prismatic Battery Aluminum Alloy Materials According to Laser Welding Patterns

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Authors

HKHyeong-Won KimHYHyun-Jong YooSKSang-Rae Kim

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Overview

Experimental study demonstrates straight laser patterns increase tensile strength and hardness over wobble configurations in prismatic battery aluminum joints, suggesting superior cell integrity.

Key Points

  • Investigate the weldability, cross-sectional defect formation, and mechanical performance of 0.7 mm Al3003-H14 prismatic battery Can-Cap joints using green laser straight and wobble welding patterns.
  • Welded 0.7 mm thick Al3003-H14 aluminum alloy sheets using a 515 nm green laser equipped with Auto Position Alignment.
  • Compared straight and wobble beam patterns across varying scanning speeds to evaluate cross-sectional geometry, porosity, microstructural hardness, and tensile properties.
  • Both straight and wobble patterns yielded fully penetrated weld beads free of internal porosity and hot cracks.
  • Straight welding patterns achieved a tensile strength of 138.8 MPa (84.1% of base metal), which was 9.1% higher than the 127.3 MPa (77.1% of base metal) recorded for wobble patterns.
  • The fusion zone displayed the highest Vickers hardness due to rapid cooling and microstructure refinement, with the straight pattern demonstrating higher hardness, narrower bead widths, and a smaller heat-affected zone.

Cite This Study

Kim et al. (2026) studied this question.

synapsesocial.com/papers/6a97e29ec562ede874ec6ccfhttps://doi.org/10.5781/jwj.2026.44.4.10
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