Identifying Process Variables for a Low Atmospheric Pressure Stunning-Killing System

Current systems for preslaughter gas stunning and killing of broilers use process gases such as CO2, N2, Ar, or a mixture of these gases with air or O2. These systems, known as controlled-atmosphere stunning-killing systems, work by displacing O2, ultimately to induce hypoxia in the bird, leading to unconsciousness and death. In this study, mechanical removal of O2 by rapidly reducing air pressure was investigated as an alternative to controlled-atmosphere stunning-killing systems. Low atmospheric pressure systems could offer advantages in worker safety and operational gas cost because they operate solely with atmospheric air. This study comprised 2 experiments, one to define the initial range of effective pressures, and the second to determine a recommended process pressure. In experiment 1, 48 female broilers, aged 63 d, were subjected to 6 different pressure treatments, ranging from 70.9 to 17.8 kPa. In experiment 2, 56 male broilers, aged 60 d, were subjected to 7 different pressure treatments, ranging from 35.3 to 17.8 kPa. Birds were individually placed in an airtight vessel and exposed to a pressure treatment for 2 min after the final pressure was attained. Results from experiment 1 showed that the effective range of pressure was between 29.5 and 17.8 kPa, with only 25% of the birds exposed to 29.5 kPa surviving and none of the birds exposed to 17.8 kPa surviving. Experiment 2 used a finer resolution of pressure increments, and the estimated pressure level lethal for 99.99% of the birds was determined to be 19.4 kPa.