Proton exchange membrane fuel cell (PEMFC) is one of the most promising candidates for electrochemical energy conversion, but the requirement of expensive Pt-based catalysts on the cathodes prevents its large-scale application. Herein, we report the preparation of three-dimensional carbon networks with atomically dispersed Fe–N 4 active sites (SA-3DNC) for oxygen reduction reaction (ORR) catalysis in the cathodes of PEMFCs. Derived from NaCl-assisted pyrolysis, the SA-3DNC has a continuous, micro-macroporous hierarchical morphology which is endowed by the modulator effect of the molten salt. In 0.1 M HClO 4, the SA-3DNC has a 0.906 V onset potential for ORR, which is 30 mV more positive than that of commercial 20% Pt/C. After 10 000 cycles of accelerated degradation, the half-wave potential of SA-3DNC only drops 38 mV, compared to 125 mV of the Pt/C. Furthermore, a single cell was assembled using the SA-3DNC as the cathodic catalyst, showing only a 20% current drop after a 20-h durability test at 0.5 V. Our study has demonstrated a facile way to prepare hierarchical, stable, and noble-metal-free electrocatalysts with atomically dispersed active sites for ORR catalysis in acidic media.
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Qian et al. (2019) studied this question.
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