Modeling and Analyzing Air Supply Control to Optimize Thermal Pattern in Iron-Ore-Sintering Process

This research proposes optimizing the thermal pattern in the sintering bed by manipulating the air supply. The impact of the air supply on the distribution of heat in the upper and lower layers of the material bed is investigated based on a numerical simulation model. An optimized air supply scheme is proposed to enhance the thermal distribution of the sintering bed. The simulation results suggest that decreasing the air supply during sintering in the upper layer leads to an increase in bed temperature and an extension of the melting zone thickness from 5 mm to 16 mm. Similarly, reducing the air supply during sintering of the lower layer prevents over-melting of the sintering material by reducing heat accumulation. However, both decrease the speed of vertical sintering. To optimize the sintering process, it is suggested to decrease the air supply during the early and late stages and increase it during the middle stage. This optimized air supply leads to a uniform temperature distribution, with a 30 °C decrease in the gap between the highest temperatures. Additionally, the melting zone thickness in the early sintering stage increases from 0 mm to 14 mm, and the average vertical sintering speed remains comparable.