Glass Fiber‐Reinforced Composites: From Formulation to Application

Glass fiber‐reinforced composite materials are attractive because their properties can be tailored to meet the specific needs of a variety of applications. The mechanical and thermal properties of a composite generally follow the rule of mixtures. As glass fiber is the major component at 70–75% by weight (50–60% by volume), selection of the correct glass product is critical. Glass fiber reinforcement is available in many forms, including continuous rovings, chopped fibers, fabrics, and nonwoven mats. In addition to form, selection of a reinforcement product involves choosing a glass type, chemistry on the glass (sizing) filament diameter, and tex. Glass formulation or type governs mechanical, thermal, and corrosion properties, whereas sizing protects the glass during handling and gives compatibility with the resin system. Filament diameter and strand tex are chosen to balance physical properties and manufacturing efficiency. A significant amount of tensile strength, up to 50%, may be lost from a pristine single filament to a multi‐filament roving. To minimize this degradation, the utmost care and consistency must be exercised in the fiber forming process. This, coupled with selection of a high‐performance glass formulation, enables use of composites in highly demanding applications, such as pressure vessels and ballistic armor.