Theoretical and experimental evaluation of the flow behavior of a magnetorheological damper using an extremely bimodal magnetic fluid

The flow behavior of a magnetorheological (MR) fluid, consisting of iron particles dispersed in a ferrofluid carrier ('MRFF') in a commercial monotube MR shock absorber is studied. The magnetorheological properties of the MRFF suspensions are compared with those of a conventional oil-based MR fluid ('MRF'). The mechanical behavior of the MR damper, filled with the MRFF or alternatively with the MRF, is characterized by means of different oscillatory force–displacement and force–velocity tests. The MR shock absorber has an internal electromagnet that generates a controlled magnetic field in the channels through which the MR suspensions flow under operation conditions. The results obtained indicate that the damper filled with MRFF shows a reliable and reproducible behavior. In particular, the response of the shock absorber can be controlled to a large extent by adjusting the electromagnetic current, showing a response that is independent of the mechanical and magnetic history of the MRFF. The non-linear hysteresis model proposed for predicting the damping force provides good agreement with the experimental results when the MRFF is employed. The improved response of the damper loaded with ferrofluid-based MRFF (instead of the conventional MRF) is explained considering the physical properties and the internal structure of the suspension.