In this study, we investigated the effect of molecular weight in the range 1.65−4.29 × 105 (Mw) on the cross section, surface, thermal, and mechanical properties of polyacrylonitrile (PAN) precursor and its resulting carbon fiber. From the results, it can be seen that the molecular weight, with the same solid content of polymer, changes from 1.65 × 105 to 4.29 × 105 and the cross section of PAN precursor changes from a circular shape with no notable grooves surface to a been shape with a surface containing deep and straight grooves. PAN precursor with higher molecular weight has a higher onset of exothermic temperature and a higher peak temperature, but has a higher aromatization index (AI value) due to its thin and flat cross section, which causes rapid cyclization during oxidation. An increase in molecular weight results in an increase in crystal size and preferred orientation and a decrease in average pore diameter. This decrease can improve the mechanical properties of PAN precursor and its resulting carbon fiber.
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Tsai et al. (1991) studied this question.
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