Disposable Injection‐Moulded Cell‐on‐a‐Chip Microfluidic Devices with Integrated Conducting Polymer Electrodes for On‐Line Voltammetric and Electrochemiluminescence Detection

This work reports the construction and characterization of plastic electrochemical micro‐flow‐cells with integrated injection‐moulded polymer electrodes. The three electrodes (working, auxiliary, and reference) were fabricated by injection‐moulding from a conducting grade of polystyrene loaded with carbon fibers. On‐chip reference electrodes were prepared by coating one of the conducting polymer electrodes with a Ag/AgCl layer (implemented either by e‐beam evaporation of Ag followed by electrochemical formation of AgCl or by applying a Ag/AgCl paste). Working electrodes were either polymer electrodes coated with Au by e‐beam evaporation or bare conducting polymer electrodes. The electrodes were integrated into the micro‐flow‐cells by an over‐moulding process followed by ultrasonic welding. The devices were characterized by optical and electrochemical techniques. Studies by cyclic voltammetry (CV), anodic stripping voltammetry (ASV) and electrochemiluminescence (ECL) demonstrate ‘proof–of‐principle’ of the micro‐flow‐cells as electrochemical sensors.