Synthesis and properties of waterborne self‐crosslinkable sulfo‐urethane silanol dispersions

A novel type of crosslinkable waterborne polyurethane ionomer was prepared by the acetone process. Two new types of sulfonated diols compatible with this process were synthesized from dimethyl 5‐sodium sulfo isophthalate using a one‐ or two‐stage method. Isocyanate‐terminated polyurethane oligomers were prepared from the sulfonated diols with various combinations of diols and diisocyanates and subsequently reacted with amino silane derivatives. Stable, low‐volatile organic chemical, waterborne dispersions of the sulfo‐urethane silanol polymers spontaneously crosslink upon drying without extra additives or processing steps. Despite the lack of organic coalescing solvents, the dispersions have minimum film‐forming temperatures below 10 °C, regardless of glass‐transition temperature. Tensile strengths up to 6000 psi with elongations between 300 and 600% were obtained for the crosslinked films. The hard‐segment content of the films can be controlled to produce films with a Sward–Rocker hardness value up to 42. Through silane end‐group modification, the crosslinking density of the films can also be modified to produce polyurethanes with a wide range of physical properties.