Controllable gas-liquid phase flow patterns and monodisperse microbubbles in a microfluidic T-junction device

This letter describes the gas-liquid phase flow patterns and the mechanism of generation of monodisperse microbubbles in a T-junction microfluidic device using the crossflowing shear-rupturing technique. The bubble size is ranged from 100 to 500μm. The air phase states as isolate air slugs, “pearl necklaces,” periodic isolate bubbles, zig-zag bubble patterns, and multiple-bubble layer can be observed in the wider measured channel. The bubble size relates with the continuous phase flow velocity and viscosity as Vb∝1∕(μcuc), while being almost independent of surface tension γ and air phase flow rate Qg, for the conditions used in this work. The bubble formation mechanism by using the crossflowing shear-rupturing technique is different from the hydrodynamic flow focusing and both geometry-dominated breakup techniques. Our system provides independent control of both the size and volume fraction of dispersed bubbles.