Failure Analysis of PCA Revision Total Knee Replacement Tibial Component: A Preliminary Study Using the Finite Element Method

This report documents the results of a finite element method (FEM) "worst-case" failure analysis of a stemmed, porous-coated tibial revision component that was designed with "slots" to aid in removal. A three-dimensional FEM model of a metal-backed tibial component was subjected to expected peak loads while being restrained at the stem and unsupported under the plateaus. Stresses in the prosthesis plateau adjacent to the stem were found to exceed yield stress in many areas, and to exceed the expected endurance limit in large areas. We conclude that a stemmed prosthesis with slots is flawed and may be expected to fail if implanted without adequate support for the prosthesis plateau. The long-term effects of bone remodeling may further jeopardize the integrity of this prosthesis. We recommend that this prosthesis not be used in its present design.