Solids conveying in screw extruders part I: A modified isothermal model

An improved theoretical model was derived for the solids conveying zone of a plasticating extruder. The model makes possible calculations in variable channel depth section. It also allows for a bulk density which is a function of pressure and for the non‐isotropic pressure distribution in the solid plug. An expression for maximum flow rate was also derived. Results simulated by the model on a computer indicate the effect of variables on extruder performance. The power consumption terms in the solids conveying zone of a plasticating extruder were also derived. Total power consumption is the sum of power consumptions on the barrel surface, screw surfaces and those due to pressure rise. Their relative importance was analyzed by computations. The effect of operating conditions and coefficients of friction on the various power terms was also analyzed.