Properties of Poly(butylene terephthalate)/Bisphenol A Polycarbonate Blends Toughening with Epoxy-Functionalized Acrylonitrile–Butadiene–Styrene Particles

Glycidyl methacylate functionalized acrylonitrile–butadiene–styrene particles (ABS-g-GMA) prepared via an emulsion polymerization method were used to toughen poly(butylene terephthalate) (PBT)/bisphenol A polycarbonate (PC) blends. DMA results showed PBT was partially miscible with PC and the addition of ABS-g-GMA improved the miscibility between PBT and PC. DSC tests further testified that the introduction of ABS-g-GMA improved the miscibility of PBT and PC according to the Tm depression criterion. SEM displayed a very good dispersion of ABS-g-GMA particles in the PBT/PC blends and the dispersed phase size of PC decreased due to the compatibilization effect of ABS-g-GMA. The mechanical properties showed that the addition of 10 wt% ABS-g-GMA was sufficient to induce a super-tough fracture behavior to the PBT/PC blends and a notched impact strength of more than 1000J/m was achieved. The Vu-Khanh test showed that stable crack propagation took place for PBT/PC blends with the addition of ABS-g-GMA and led to ductile failure.