Topological interlocking of protective tiles for the space shuttle

We propose a new concept of design of heat- and impact-resistant tile covering for space shuttles based upon topological interlocking of tiles. The key features of this type of tiling are as follows: firstly, the tiles are kept in place by virtue of the geometry of their contacting surfaces alone, so that no binding agent needs to be used; secondly, failure of an individual element does not compromise the structural integrity of the tile assembly and, moreover, a failed tile will be kept in place by its neighbours, thus maintaining its thermal protection function; thirdly, topological interlocking removes the need for connectors or other stress concentrators deleterious in extreme conditions of space flight and re-entry. Topological interlocking is scale and material independent, which permits combining tiles made from different materials in any proportion.