The Effect of Sterilization, pH, Filler and Spore Inoculum Concentration on the Preparation of Alginate Pellets

Alginate encapsulation of an atoxigenic strain of Aspergillus flavus was studied in order to optimize encapsulation of fungal inocula with alginic acid. Sterilization by autoclaving is known to depolymerize sodium alginate. Buffered solutions (pH = 7-8) reduced this effect. Autoclaving the alginate solution with a filler/nutrient further inhibited the depolymerization reaction. Autoclaving under optimal conditions allowed a less expensive alginate (medium viscosity) to be used at a lower concentration (1%) to produce a stable product. The lowest cost pellets resulted from use of 1% medium viscosity sodium alginate with 10% cotton-seed meal. Further savings may be achieved by performing fermentations directly in alginate-nutrient mixtures and thus eliminating the mixing and blending steps. In such formulations, the nutrient composition and length of fermentation must be adjusted to prevent alginate hydrolysis. The ultimate composition of alginate pellets is influenced by the diffusion of nutrients during gelation. Up to 65% of water-soluble nutrients were lost from alginate pellets during gelation. Once pellets are introduced into the environment, organisms other than the formulated agent compete for pelleted nutrients. A minimum concentration of the biocontrol agent must be present to ensure the agent excludes competitors and successfully converts the nutrients to biomass. For A. flavus, 5000 spores g−1 were required.