Roller-type gravure offset printing of conductive inks for high-resolution printing on ceramic substrates

The use of gravure offset printing methods at an industrial level requires a wide and deep knowledge of the printing properties of the inks. Novel hydrocarbon inks were developed with superior printing properties compared to alternative ethyl cellulose-based inks. There are principal behaviour properties of these inks that can be generally described. In particular, the resistance dependence of printed mass for single and multiprints and on the other hand, the effect of multiprinting on printed area smoothness and line height. This article summarizes the results obtained and describes printing properties and defects: line widening, hair formation, ink flow from the gravure grooves, pinholes, image distortions, ribbing, scooping, streaking and gravure groove blocking. Three different printed samples were demonstrated, which are best suited for this manufacturing method: interdigital capacitor, inductor coil and laser soldering substrates.