Low Cost Porous Alumina with Tailored Microstructure and Thermal Conductivity Prepared using Rice Husk and Sucrose

This study demonstrates a cost‐effective way to fabricate porous ceramics with tailored porosity and pore microstructure using 5–40 wt% rice husk (RH) in <75 μm, 75–180 μm, 180–355 μm, 355–420 μm, and 420–600 μm size, as pore former. Sucrose, used as binder, also acted as a pore former. Porous alumina compacts with 20%–66% volume fraction porosity and 50–516 μm pore size (length) were successfully fabricated. Microstructure of samples reveal randomly oriented elongated coarse pores and fine pores (avg. size 4 μm), created during burnout of RH and sucrose, respectively. Samples with isolated and/or interconnected pores were fabricated using this process. Thermal conductivity of the samples prepared was measured using Transient Plane Source (TPS) technique. Thermal conductivity ranges from 1.2 to 24 W/ mK . Experimental results agree closely with predictions made based on Effective Medium Theory (EMT) for a two‐phase system.