Energy Recuperation in a Spiral Reactor for Lean Methane Combustion: Heat Transfer Efficiency and Design Guidelines

Fugitive methane emissions contained in the ventilation air (VAM) from underground coal mines make a significant contribution to the global methane emissions. These methane emissions have a high global warming potential (GWP) and should be mitigated to combat climate change. This study reports on a novel integrated recuperator reactor concept designed to mitigate these low-concentration methane streams using catalytic combustion. The paper analyzes the heat recovery aspects of the novel design and illustrates a computer-aided design approach to system development. Both computational and experimental methods were used in the investigation. The double-spiral counterflow design is shown to be able to eliminate methane from the flow stream with the feed at room temperature. A methodology is illustrated that can be used to determine the operating limits of the proposed recuperative reactor system. This system is suitable for use inside a mine.