Layout Optimization of Multi-Robot Manufacturing Processing Systems: Applications in Directed Energy Deposition–Arc Additive Manufacturing and Jig-Less Welding

Layout design is the process in which industrial robots and other manufacturing components are positioned within a manufacturing system so that the intended operations can be handled appropriately. The traditional layout design process presents several challenges. It involves numerous iterations of testing different manually generated manufacturing layouts, requiring extensive trial and error to achieve an optimal solution. This process is highly time-consuming and demands significant expertise and cognitive effort from the designer. Within this publication, a flexible, scalable, and efficient function-block-based solution is presented for the optimization of manufacturing system layouts, especially in the field of multi-robot cells in two different use cases: one in additive manufacturing and one in jig-less welding. The findings showcase that the methodology followed enabled the efficient allocation of industrial robots in a workspace, minimizing the cognitive effort required in comparison to the traditional manual trial-and-error layout design procedure.