Efficient synthesis of large protein libraries is key to making high-throughput biochemistry scalable. Advances in DNA microarray technology now allow more than 170,000 designed oligonucleotides to be synthesized in a single array, dramatically reducing cost and enabling pooled amplification for downstream mutagenesis reactions. Effective amplification of short oligonucleotides into long coding sequences requires efficient primer design (PD) without cross-hybridization. However, no PD method currently guarantees complete coverage of the protein-coding sequences with maximum efficiency and no cross-hybridization over multiple proteins or multiple variants of the same protein. Here, we present PrimerDesigner, a suite of methods to design the most efficient primers for synthesizing large protein libraries with complete protein-coding sequence coverage and without cross-hybridization. We first prove that PD with complete coverage and without cross-hybridization is NP-hard, even for a single protein. As a solution, we formulate the PD problem using integer linear programming (ILP). When no cross-hybridization is possible, we solve the PD problem for a single protein in linear time. Moreover, we extend our ILP formulation to handle multiple variants of the same protein. We demonstrate that PrimerDesigner produces optimal solutions in only a few minutes for a single protein and within a couple of hours for multiple proteins while achieving higher efficiency than a greedy baseline approach. We expect PrimerDesigner to enable the synthesis of large protein libraries at an unprecedented scale and efficiency.
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Mandl et al. (2026) studied this question.
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