Observation and optical implications of oil dewetting patterns in electrowetting displays

Growth of surface instabilities leading to periodic oil patterns in electrowetting display pixels has been experimentally observed. In the electrowetting display pixels, an electrical potential ranging between 0 V and 80 V is applied among a water electrode, dielectric layers consisting of an oil film, fluoropolymer, Parylene C and a lower electrode. As predicted by spinodal dewetting theory, application of electromechanical pressure to the oil film causes the film to dewet into a periodic arrangement of oil droplets. The separation distance, or wavelength, for the dewetted oil droplets decreases with increasing voltage or with decreasing oil film thickness. Various test voltages of 20–80 V and oil thicknesses values of 3.3–8.9 µm were shown to experimentally generate dewetting wavelengths ranging from 10's to 100's of µm. An increased number of oil droplets inside the display pixel decreases the maximum display transmission or reflection proportional to the cube root of the number of droplets. This work therefore provides a means to further understand oil film dewetting in electrowetting display pixels and explains the implications of the dewetting pattern on display optical performance.