Development of a Polyacrylate/Silica Nanoparticle Hybrid Emulsion for Delaying Nutrient Release in Coated Controlled-Release Urea

Polyacrylate/silica hybrid emulsions were prepared by blending aqueous silica nanoparticles with polyacrylate emulsion, which were used for coating urea granules. After incorporating 1.0 wt.% silica nanoparticles into polyacrylate emulsion, preliminary solubility of CRU was decreased from 38.3% to 2.2%, and the release duration was extended from 8 to 27 days. The hybrid coating remarkably delayed the release of urea via improving wear-resistance due to the enhanced hardness, reducing water vapor permeability because of the tortuous diffusion pathway, and less breakage of CRU granules resulted from higher glass transition temperature. Meanwhile, the processibility was improved, which prevented particle agglomeration during coating. Therefore, aqueous silica nanoparticles have potential application in polymer emulsion coated controlled-release fertilizers.