Microstructures and Mechanical Properties of High‐Strength Fe‐Mn‐Al‐C Light‐Weight TRIPLEX Steels

High‐strength TRIPLEX light‐weight steels of the generic composition Fe‐xMn‐yAl‐zC contain 18 ‐ 28 % manganese, 9 ‐ 12 % aluminium, and 0.7 ‐ 1.2 % C (in mass %). The microstructure is composed of an austenitic γ‐Fe(Mn, Al, C) solid solution matrix possessing a fine dispersion of nano size κ‐carbides (Fe,Mn) 3 AlC 1‐x and α‐Fe(Al, Mn) ferrite of varying volume fractions. The calculated Gibbs free energy of the phase transformation γ fcc → ∊ hcp amounts to ΔG γ→∊ = 1757 J/mol and the stacking fault energy was determined to Γ SF = 110 mJ/m 2 . This indicates that the austenite is very stable and no strain induced ∊‐martensite will be formed. Mechanical twinning is almost inhibited during plastic deformation. The TRIPLEX steels exhibit low density of 6.5 to 7 g/cm 3 and superior mechanical properties, such as high strength of 700 to 1100 MPa and total elongations up to 60 % and more. The specific energy absorption achieved at high strain rates of 10 3 s −1 is about 0.43 J/mm 3 . TEM investigations revealed clearly that homogeneous shear band formation accompanied by dislocation glide occurred in deformed tensile samples. The dominant deformation mechanism of these steels is shear band induced plasticity ‐SIP effect‐ sustained by the uniform arrangement of nano size κ‐carbides coherent to the austenitic matrix. The high flow stresses and tensile strengths are caused by effective solid solution hardening and superimposed dispersion strengthening.