Experimental Study on Flexural Fatigue Resistance of Recycled Fine Aggregate Concrete Incorporating Calcium Sulfate Whiskers

In order to study the flexural fatigue resistance of calcium sulfate whisker-modified recycled fine aggregate concrete (RFAC), flexural fatigue cyclic loading tests at different stress levels (0.6, 0.7, and 0.9) considering a calcium sulfate whisker (CSW) admixture as the main influencing factor were designed. Furthermore, the fatigue life was analyzed, and fatigue equations were established using the three-parameter Weibull distribution function theory. In addition, the micro-morphology of CSW-modified recycled fine aggregate concrete was observed and analyzed through Scanning Electron Microscopy (SEM), and the strengthening and toughening mechanisms of CSW on recycled fine aggregate concrete were further explored. The test results demonstrate that the inclusion of recycled fine aggregate reduces the fatigue life of concrete, while the incorporation of CSW can effectively improve the fatigue life of the recycled fine aggregate concrete, where 1% of CSW modification can extend the fatigue life of recycled fine aggregate concrete by 56.5%. Furthermore, the fatigue life of concrete under cyclic loading decreases rapidly as the maximum stress level increases. Fatigue life equations were established with double logarithmic curves, and P-S-N curves considering different survival probabilities (p = 0.5, 0.95) were derived. Microscopic analyses demonstrate that the CSW has a “bridging” effect at micro-seams in the concrete matrix, delaying the generation and enlargement of micro-cracks in the concrete matrix, thus resulting in improved mechanical properties and flexural fatigue resistance of the recycled fine aggregate concrete.