Review on Process Intensification of Non-Thermal Plasma Oxidation in Multiphase Reactor for Wastewater Treatment: Mass Transfer Enhancement and Waste Energy-Driven Conversion

Non-thermal plasma-driven advanced oxidation is a promising method for treating organic wastewater, which exhibits rapid reaction kinetics and high pollutant removal and does not need chemical reagents. However, its practical application is often limited by high specific energy consumption and the inefficient mass transfer of short-lived reactive species across the gas–liquid interface. This review summarizes the fundamentals of non-thermal plasma chemistry and the process intensification of plasma multiphase reactors by mass transfer enhancement and waste energy-driven conversion. This review focus on four coupling approaches: microbubble-assisted plasma to expand the reactive interfacial area; plasma coupled with hydraulic cavitation to enhance convection and radical formation; plasma–piezoelectric catalysis coupling to harvest hydraulic energy and promote charge-driven reactions; and plasma-assisted Fenton oxidation to improve the utilization of weakly oxidizing species (H2O2). The energy efficiency of various plasma-based oxidation systems is compared and discussed clearly. Key remaining challenges are also discussed, including standardized energy efficiency assessment, scale-up and hydrodynamic control, catalyst stability and fouling, by-product formation and toxicity, and long-term operational reliability. Overall, this review aims to provide guidance for developing efficient plasma-based wastewater treatment systems for large-scale applications.