Capacitance-based methods are widely used to evaluate lubricant film thickness in machine elements where direct optical access is unavailable, especially in rolling bearings and other multi-contact components. This review examines the physical basis, historical development, and modern methodological routes of capacitance-based film thickness determination, with emphasis on four coupled interpretive layers: film geometry, dielectric response, electrical topology, and parasitic/background effects. The literature shows that the field has evolved from simple dielectric-gap conversion toward more strongly constrained interpretation using elastohydrodynamic lubrication priors, dielectric identification, network-aware reduction, and frequency-domain information, particularly under grease lubrication, starvation, and transient conditions. Across these studies, capacitance-derived film thickness is not a methodologically uniform quantity but an inferred result whose meaning depends on what is prescribed, what is estimated, and what ambiguity remains unresolved. The main unresolved challenges are geometry–dielectric non-uniqueness, parasitic and topology uncertainty, and limited validation under realistic operating conditions. Overall, capacitance-based film thickness determination in practical machine elements is best understood as a constrained electromechanical inference problem, and future progress will depend on stronger identifiability, more informative broadband measurements, and clearer reporting of assumptions, inference targets, and validation basis.
Bai et al. (Thu,) studied this question.