Enhanced hydrotreating performance of hierarchical NiMo-S/Al2O3 catalysts through ZrO2 incorporation and template-driven structural modulation

A dual template-assisted approach for optimizing support structures to enhance catalytic efficiency in hydrotreating reactions is presented. Catalysts synthesized using activated carbon (AC) templates exhibited significantly higher activity in both hydrodesulfurization (HDS) and hydrodenitrogenation (HDN) compared to those prepared with starch (ST) templates. The unique porous architecture, characterized by well-distributed meso- and macropores, facilitated efficient access of bulky molecules to the active sites. On the other hand, while the reactivity in the selective opening of the naphthenic ring (SONR), which is indicative of hydrocracking functionality, was similar across all catalysts, those modified with Zr exhibited a slight improvement. The catalysts displayed bifunctional characteristics, and their performance was influenced by the amphoteric nature of the support and the specific ratios of active species on the surface. A clear correlation between catalytic activity, selectivity, and the distribution of active sites was established.