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October 18, 20250 citationsOpen Access

Guided Multi-Fidelity Bayesian Optimization for Data-driven Controller Tuning with Digital Twins

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MNMahdi NobarJKJ.P. KellerAFAlessandro Forino

Key Points

  • The guided multi-fidelity bayesian optimization framework improves tuning efficiency in controller systems, particularly with limited simulations.
  • An adaptive acquisition function balances expected improvement and sampling costs, ensuring more effective use of accurate digital twins.
  • Dynamic adjustments of the surrogate model refine estimates based on real data, addressing model mismatches effectively.
  • Experiments indicate that this approach outperforms standard bayesian optimization and traditional multi-fidelity methods in robotic hardware settings.

Abstract

We propose a guided multi-fidelity Bayesian optimization framework for data-efficient controller tuning that integrates corrected digital twin (DT) simulations with real-world measurements. The method targets closed-loop systems with limited-fidelity simulations or inexpensive approximations. To address model mismatch, we build a multi-fidelity surrogate with a learned correction model that refines DT estimates from real data. An adaptive cost-aware acquisition function balances expected improvement, fidelity, and sampling cost. Our method ensures adaptability as new measurements arrive. The accuracy of DTs is re-estimated, dynamically adapting both cross-source correlations and the acquisition function. This ensures that accurate DTs are used more frequently, while inaccurate DTs are appropriately downweighted. Experiments on robotic drive hardware and supporting numerical studies demonstrate that our method enhances tuning efficiency compared to standard Bayesian optimization (BO) and multi-fidelity methods.

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Cite This Study

Nobar et al. (2025) studied this question.

synapsesocial.com/papers/68f3793258f37cefb60d33f5https://doi.org/10.48550/arxiv.2509.17952
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