The Influence of Ethanol on the Liquid Phase of Hydrothermal Carbonization of Sewage Sludge

This study investigates the impact of ethanol as a co-solvent in hydrothermal carbonization (HTC) of sewage sludge, a process referred to here as ethanothermal or solvothermal carbonization. Experiments were conducted at 180 °C, 200 °C, 220 °C, and 240 °C, comparing two sets of conditions: one using water (S/W) and the other using ethanol (S/E) as the reaction medium. The focus was placed on the composition of the aqueous phase, particularly the formation of volatile fatty acids (VFAs). Ethanol-assisted experiments consistently produced more alkaline process water (pH 7.6–8.2) compared to water-based runs. COD values in S/W samples ranged from 9358 mg/L to 19,756 mg/L, indicating significant organic loading. Hydrochar derived from the ethanol experiments exhibited higher energy content, with a peak high heating value (HHV) of 21.9 MJ/kg at 240 °C, compared to 19.9 MJ/kg in S/W samples. VFA concentrations were also enhanced under ethanothermal conditions, especially at lower temperatures: formic acid (30.4–34.8 mg/L), acetic acid (8.7–9.6 mg/L), and propionic acid (10.8–14.6 mg/L). These results demonstrate ethanol’s potential to enhance both the yield and quality of liquid and solid products in HTC of sewage sludge.