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April 15, 2026Advanced Materials3 citations

Phase‐Transition‐Driven Adaptive Reconfiguration of Wearable Devices for Conformal Biointerfaces

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XHXiaoguang HuAYAoxi YuTJTao Jiang

Key Points

  • The research aims to develop a method for integrating flexible electronics with biological tissues using phase transitions.
  • Introduced a solid-liquid-solid phase transition strategy.
  • Utilized water-soluble polyvinyl alcohol as a substrate.
  • Validated with sensors and electrodes on silkworms and plants.
  • Achieved interfacial toughness of approximately 29 J m-2.
  • Demonstrated tensile strength of around 161 kPa.
  • Enabled reversible adhesion for pain-free device removal.

Abstract

Conformal integration of flexible electronics with unstandardized biological tissues is critical for next-generation wearables. However, flexible devices are predominantly fabricated in conventional planar formats, incompatible with the nonplanar, hairy, or dynamic surfaces of biological organisms. Here, we resolve this conflict by introducing a universal solid-liquid-solid phase transition strategy. This approach utilizes water-soluble polyvinyl alcohol as a substrate, which temporarily liquefies and flows to match target topography upon wetting, then solidifies in place, enabling a perfect conformal interface. Such a process helps the reconstructed devices to establish robust (interfacial toughness ∼29 J m-2, tensile strength of ∼161 kPa), stretchable, and stress-free interfaces with skin. Furthermore, this robust interface permits reversible switching between strong to weak adhesion, while dissolving on-demand for painless, non-traumatic removal. We validate the approach with shape-adaptable sensors and electrodes that seamlessly wrap the vulnerable, peristaltic bodies of silkworms for motion tracking, and hairy, thorn-laden leaves for plant electrophysiology monitoring, expanding the utility of wearable electronics to previously inaccessible biological surfaces.

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Cite This Study

Hu et al. (2026) studied this question.

synapsesocial.com/papers/69df2b2ce4eeef8a2a6b00f0https://doi.org/10.1002/adma.73074
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