Self-adaptive digital twin of fuel cell for remaining useful lifetime prediction

Accurate prediction of the remaining useful life (RUL) of proton exchange membrane fuel cells (PEMFCs) is essential for maximizing their operational lifespan. However, existing methods often face limitations in two key areas: long-term prediction (beyond 168 h, or one week) and adaptability to varying operating conditions. To address these challenges, we propose a novel self-adaptive digital twin (SADT) model for RUL prediction of PEMFCs. Our approach uniquely integrates a deep convolutional neural network to generate robust health indicators (HIs) that maintain consistent monotonicity across diverse operating conditions. Additionally, we introduce a novel quantile Huber loss (QH-loss) function to enhance prediction accuracy and incorporate a transfer learning technique to improve adaptability under varying operational scenarios. Experimental results on PEMFC degradation datasets demonstrate that our method outperforms state-of-the-art techniques in long-term prediction accuracy, highlighting its potential to significantly extend fuel cell lifetimes. • A novel self-adaptive digital twin for predicting RUL of the PEMFC. • Transfer Learning enhanced RUL prediction accuracy and adaptability. • Universal monotonic HI applicable to various PEMFC operating conditions.