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August 1, 2025Processes32 citationsOpen Access

A Review on Sustainable Upcycling of Plastic Waste Through Depolymerization into High-Value Monomer

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VRV. RamkumarSKSubburayan Manickavasagam Suresh KumarSKSeong‐Cheol Kim

Key Points

  • MAIN FINDING: Chemical upcycling through depolymerization converts plastic waste into valuable monomers, supporting sustainability goals.
  • KEY EVIDENCE: Innovative catalyst systems and new enzymatic methods enable low-temperature, efficient depolymerization of various plastics.
  • APPROACH: The review critically assesses thermal, chemical, catalytic, biological, and mechanochemical depolymerization methods and their applications.
  • SIGNIFICANCE: This work highlights the potential of depolymerization to mitigate plastic waste challenges and promote circular economy practices.

Abstract

Plastic waste accumulation is one of the most pressing environmental challenges of the 21st century, owing to the widespread use of synthetic polymers and the limitations of conventional recycling methods. Among available strategies, chemical upcycling via depolymerization has emerged as a promising circular approach that converts plastic waste back into valuable monomers and chemical feedstocks. This article provides an in-depth narrative review of recent progress in the upcycling of major plastic types such as PET, PU, PS, and engineering plastics through thermal, chemical, catalytic, biological, and mechanochemical depolymerization methods. Each method is critically assessed in terms of efficiency, scalability, energy input, and environmental impact. Special attention is given to innovative catalyst systems, such as microsized MgO/SiO2 and Co/CaO composites, and emerging enzymatic systems like engineered PETases and whole-cell biocatalysts that enable low-temperature, selective depolymerization. Furthermore, the conversion pathways of depolymerized products into high-purity monomers such as BHET, TPA, vanillin, and bisphenols are discussed with supporting case studies. The review also examines life cycle assessment (LCA) data, techno-economic analyses, and policy frameworks supporting the adoption of depolymerization-based recycling systems. Collectively, this work outlines the technical viability and sustainability benefits of depolymerization as a core pillar of plastic circularity and monomer recovery, offering a path forward for high-value material recirculation and waste minimization.

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Cite This Study

Ramkumar et al. (2025) studied this question.

synapsesocial.com/papers/689a0c6be6551bb0af8cfd02https://doi.org/10.3390/pr13082431
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