Biocatalytic Upcycling of Plastic Waste: Harnessing Microbial and Enzymatic Systems for High-Value Product Generation

This review synthesizes current advances in the biocatalytic upcycling of plastic waste through microbial and enzymatic systems, emphasizing the transformation of recalcitrant polymers into high-value products. A narrative review methodology was adopted to integrate interdisciplinary findings across microbiology, enzymology, biotechnology, and waste management. Significant progress has been achieved in the depolymerization of plastics such as polyethylene terephthalate (PET), polyurethane, and polyolefins into intermediates, including terephthalic acid and ethylene glycol. These intermediates are subsequently valorized into products such as polyhydroxyalkanoates (PHAs), lipids, terpenoids, organic acids, aromatic compounds, and bacterial cellulose. Quantitative performance metrics demonstrate the potential of these systems. Notably, PHA production from PET-derived substrates has reached up to 1.10 g L−1 (22.7% cell dry weight) and as high as 46% intracellular accumulation, while bacterial cellulose production from PET hydrolysates has achieved ~3.0 g L−1. High conversion efficiencies have been reported in several pathways, including ~90–99% conversion of PET-derived intermediates to catechol, ~91.6% yield of glycolic acid from ethylene glycol (up to 31.4 g L−1), and ~71–79% molar conversion of terephthalic acid to vanillin. Despite these advances, critical limitations persist, including low volumetric productivity in some systems, metabolic imbalances, substrate toxicity, feedstock heterogeneity, and challenges in process integration and scale-up. Future research should prioritize enhancing metabolic flux, improving enzyme efficiency, optimizing microbial consortia, and developing integrated, low-energy depolymerization–bioconversion systems.