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This approach transforms CO poisoning into a benefit for urea electrosynthesis, highlighting unique electrocatalytic advancements and performance metrics.
Modern catalysis science has traditionally viewed carbon monoxide (CO) poisoning negatively due to its detrimental effects, such as the deactivation of metal sites. Here, we demonstrate a transformative approach by converting CO poisoning into a beneficial strategy to achieve high activity and selectivity in urea electrosynthesis. We designed a multiscale and multisite nanoreactor composed of copper-carbon dots (Cu-CDs) and bornite (Cu5FeS4), which exploits CO-poisoned iron sites as anchors to facilitate efficient multi-species integration. This nanoreactor configuration delivers an unprecedented Curea - selectivity of 100%, a high urea yield rate of 1131.84 µg h-1 mgcat -1 and a Faradaic efficiency of 42.35% at an ultra-low potential. Consequently, the catalyst achieves exceptional dual benefits of a high yield rate and low energy consumption of 31.18 kWh kgurea -1, outperforming all previously reported earth-abundant electrocatalysts. Mechanistic studies and theoretical calculations reveal that the strong interaction between Fe and *CO, coupled with spatially separated yet adjacent Fe, Cu1, and Cu2 sites, enables stepwise conversion from *CO to *CONH2 and subsequently to *CO(NH2)2 within the nano-confined space dominated by Cu-CDs. This work provides a groundbreaking catalyst design strategy by effectively harnessing CO poisoning for enhanced electrocatalytic performance.
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Zhang et al. (2025) studied this question.
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