Analysis of Sand Production Mechanisms in Tight Gas Reservoirs: A Case Study from the Wenxing Gas Area, Northwestern Sichuan Basin

In tight sandstone gas reservoirs, proppant flowback severely limits stable gas production. This study uses laboratory flowback experiments and field analyses of the ShaXimiao tight sandstone in the Wenxing gas area to investigate the mechanisms controlling sand production. The experiments show that displacing fluid viscosity significantly affects the critical sand-flow velocity: with high-viscous slickwater (5 mPa·s), the critical velocity is 66% lower than with low-viscous formation water (1.15 mPa·s). The critical velocity for coated proppant is three times that of the mixed quartz sand and coated proppant. If the confining pressure is maintained, but the flow rate is further increased after the proppant flowback, a second instance of sand production can be observed. X-ray diffraction (XRD) tests were conducted for sand produced from practical wells to help find the sand production reasons. Based on experimental and field data analysis, sand production in Well X-1 primarily results from proppant detachment during rapid shut-in/open cycling operations, while in Well X-2, it originates from proppant crushing. The risk of formation sand production is low for both wells (the volumetric fraction of calcite tested from the produced sands is smaller than 0.5%). These findings highlight the importance of fluid viscosity, proppant consolidation, and pressure management in controlling sand production.