Sustainable Lightweight Aggregates from Diatomite Residue

This study assessed the feasibility of producing lightweight aggregates (LWAs) using diatomite waste (DW) as a clay substitute. The research aimed to reduce the consumption of natural resources and minimise the environmental impacts caused by the disorderly disposal of DW. Chemical, physical, and mechanical tests were carried out on six formulations of mixtures containing 50% to 100% DW, sintered between 1100 and 1250 °C, resulting in 24 samples. The aggregates had a particle density between 1.14 and 2.13 g/cm3, a maximum bloating index of 5.7%, a crushing strength of up to 11.14 MPa, and a mass loss of up to 8.7%. Minimum porosity of 2.8 percent and water absorption of 2.0 percent were observed. Sixteen samples met the criteria required for commercial applications, demonstrating that replacing clay with DW is technically feasible. The high porosity of DW was found to influence the density of the LWAs. The findings of this study highlight the environmental sustainability of using DW as an alternative raw material, contributing to circular economy strategies in the construction sector.