Response Analysis of a Vehicle–Cargo Coupling Model Considering Frequency-Dependent Characteristics of Air Suspension

Vehicle suspension significantly influences the safety of cargo transportation. This study presents a 14-degree-of-freedom vehicle–cargo coupling model that explicitly incorporates the frequency-dependent stiffness of air springs. Systematic parametric investigations of air spring orifice resistance, loading mass, and cargo stiffness reveal the following: (a) Compared with leaf spring suspension, air suspension vehicles attenuated the first peak of acceleration power spectral density by over 50%, while slightly amplifying the second peak; (b) When replacing leaf spring suspension with air suspension, the upper-layer cargo exhibited significantly larger vibration reductions (14% vertical, 28% pitch) than the lower-layer cargo under identical cargo parameters. The roll angle should be controlled to prevent the cargo overturning when equipping air suspensions; (c) Under light loading conditions, the vertical vibration response in upper-layer cargo is amplified. This amplification can be effectively suppressed through two complementary approaches, i.e., employing low-stiffness cushion materials and reducing orifice resistance through tunable orifices, which collectively attenuate characteristic peaks in the frequency-domain response and comprehensively mitigate the vertical vibration of cargo. These findings provide guidance for designing transportation schemes for cargo in air suspension vehicles to enhance cargo safety.